| LEC # | TOPICS | LECTURE NOTES | ADDITIONAL MATERIALS |
|---|---|---|---|
| 1 |
What is materials processing? Course overview Heat conduction equation | Lecture 1 (PDF) | |
| 2 | Heat conduction equation review | Lecture 2 (PDF) | |
| 3 |
Comparing heat transfer processes Three important cases | Lecture 3 (PDF) | |
| 4 |
Biot number Newtonian heating / cooling Transient solutions and dimensionless variables | Lecture 4 (PDF) | Transient heat conduction solutions (PDF) |
| 5 |
Glass fibers & thermal spray industrial processes Analyzing thermal spray coatings | Lecture 5 (PDF) |
Glass fiber productionGulf Broadcast. "Abahsain Fiber Glass." March 23, 2011. YouTube. Accessed February 25, 2013. http://www.youtube.com/watch?v=GAlZc9v17bw Adeelz channel [adeelahmed26]. "How it's made s6 ep8 - Fibreglass Insulation." December 1, 2008. YouTube. Accessed February 25, 2013. http://www.youtube.com/watch?v=1O0jFDdkyV8 Thermal sprayAvweld. "HVAF Thermal Spraying, Tungsten Carbide, Paper Industry Roll." November 14, 2007. YouTube. Accessed February 25, 2013. http://www.youtube.com/watch?v=HQAdQvDrSl0 RemanufacturingCatRCD. "Caterpillar Remanufacturing Overview." February 14, 2012. YouTube. Accessed February 25, 2013. http://www.youtube.com/watch?v=sWKaB1MaUA0 |
| 6 |
Hot rolling steel 2D analysis, superposition & friction welding setup | Lecture 6 (PDF) |
Steel heat treatmentCorusBCSATraining. "Steelmaking: Rolling." July 26, 2007. YouTube. Accessed February 27, 2013. http://www.youtube.com/watch?v=6xnKmt_gsLs |
| 7 |
Friction welding Introduction to radiation Black bodies, emissivity & radiation M number | Lecture 7 (PDF) |
Friction weldingDoug W. "Inertia Friction Welding Demonstration - Manufacturing Technology, Inc." January 18, 2009. YouTube. Accessed March 4, 2013. http://www.youtube.com/watch?v=-aEuAK8bsQg |
| 8 |
Introduction to solidification Stefan condition, simplifying thermal profile Solidification in a thick mold | Lecture 8 (PDF) | |
| 9 |
Sand casting, lost foam, & cooled molds Interface resistance-limited solidification Single crystal production Introduction to binary solidification | Lecture 9 (PDF) |
ManufacturingET. "Sand Casting." April 11, 2008. YouTube. Accessed March 18, 2013. http://www.youtube.com/watch?v=rgL2Jn5mk1A AutomotiveTv. "Ferrari V12 Engine." February 21, 2008. YouTube. Accessed March 18, 2013. http://www.youtube.com/watch?v=AdcoVurVY30 Robert Lee. "Titanium Hammer Manufacturing." February 7, 2008. YouTube. Accessed March 18, 2013. http://www.youtube.com/watch?v=NTclPnK9p9c |
| 10 |
Binary solidification, no diffusion in the solid Solute balance, partition coefficient | Lecture 10 (PDF) | Jallepalli SATYA SUNITHA. "Dendritic Solidification." August 24, 2008. YouTube. Accessed March 20, 2013. http://www.youtube.com/watch?v=S07fPo45BvM |
| 11 |
Zone refining Solidification with finite diffusion in liquid Unstable solidification fronts Engineering binary alloy microstructures | Lecture 11 (PDF) | |
| 12 |
Fluid mechanics Introduction to fluid flow | No lecture notes | |
| 13 |
Introduction to fluid flow Momentum conservation Flow between parallel plates Fluid free surface boundary condition | Lecture 13 (PDF) | |
| 14 |
1D fluid flow with body forces Flow through plates Chart of all math in 3.044 Introduction to glass production | Lecture 14 (PDF) | |
| 15 |
Pilkington glass process–fluid flow Pilkington glass process–heat transfer Drag force | Lecture 15 (PDF) |
Pilkington glassProskillsUK. "Floatglass.mp4." September 7, 2010. YouTube. Accessed April 17, 2013. http://www.youtube.com/watch?v=dw7623hu7wM Corning: Fusion glassCorningIncorporated. "The Fusion Process: At the core of Corning's glass innovations." January 11, 2012. YouTube. Accessed April 17, 2013. http://www.youtube.com/watch?v=q4ZU7zUxdM8 |
| 16 |
Navier-Stokes equation Reynolds number | Lecture 16 (PDF) | |
| 17 | Class canceled | No lecture notes | |
| 18 |
Newtonian flow Introduction to non-Newtonian Solid state shape forming | Lecture 18 (PDF) | The Bluemint Video Haven. "How Plastic Bottles are Made." September 10, 2006. YouTube. Accessed April 24, 2013. http://www.youtube.com/watch?v=T01i_vp2mJE |
| 19 | More on Newtonian and non-Newtonian flow | Lecture 19 (PDF) | |
| 20 |
Blow molding, compressive forming Introduction to powder processing Sintering, slurry processing | Lecture 20 (PDF) |
Sunnyczh. "LDPE/HDPE Film Blowing Machine." May 25, 2008. YouTube. Accessed May 6, 2013. http://www.youtube.com/watch?v=zgct8CpNWdg ElkayPlastics. "How Poly Bags Are Made movie.wmv." December 14, 2010. YouTube. Accessed May 6, 2013. http://www.youtube.com/watch?v=O7BLsexJn0c Superformusa. "A Tour of Superform USA - Shaping the Future Together." May 30, 2012. YouTube. Accessed May 6, 2013. http://www.youtube.com/watch?v=_zto5xDPIwo |
| 21 |
Colloid processing Slurry settling / casting | Lecture 21 (PDF) | |
| 22 |
Introduction to steel making Steel fluid flow analysis Steel solidification analysis | Lecture 22 (PDF) |
SteelmakingDan Izzo. "Steel making." July 29, 2007. YouTube. Accessed May 13, 2013. http://www.youtube.com/watch?v=wAcnOpOHeCU CorusBCSATraining. "Steelmaking: Continuous Casting." July 25, 2007. YouTube. Accessed May 13, 2013. http://www.youtube.com/watch?v=d-72gc6I-_E |
| 23 |
Steel solidification continued Steel factory design A bit about electronics manufacturing | Lecture 23 (PDF) |